News Home
Quick Bites
News Archive
News Channel
Special Features
On AirNewsClassical
School Closings
WKSU Support
Funding for WKSU is made possible in part through support from the following businesses and organizations.

Hennes Paynter Communications

Don Drumm Studios

The Holden Arboretum

For more information on how your company or organization can support WKSU, download the WKSU Media Kit.

(WKSU Media Kit PDF icon )

Donate Your Vehicle to WKSU

Programs Schedule Make A Pledge Member BenefitsFAQ/HelpContact Us
Science and Technology

Exploradio: TinyCircuits and small-scale manufacturing
An Akron start-up is transitioning from building electronic circuits by hand to full production of tiny computer components in a mini-factory
This story is part of a special series.

Reporter / Host
Jeff St. Clair
A panel holds about a dozen tiny circuits that are built in a former Akron tire factory. TinyCircuits is a start-up that's part of a new era of small-scale manufacturing in the former rubber capital.
Courtesy of Tim Hollister
Download (WKSU Only)
In The Region:

Small-scale manufacturing continues to fill up a former tire factory in Akron. Entrepreneurs are experimenting with new products designed for niche markets.

In this week’s Exploradio we meet the maker of TinyCircuits.

LISTEN: Exploradio TinyCircuits

Other options:
Windows Media / MP3 Download (4:43)

Kickstarting a start-up
Ken Burns is searching his desk drawer for a bit of history.  He digs until he finds the very first circuit he built by hand in his basement a couple of years ago. It's one of several quarter-sized circuit boards covered with miniature electronic components.  He says soldering the miniature components, “was very frustrating," but he persevered until he had a functioning circuit board ready for testing.

Up until six months ago, Burns worked for a local electronics and technology company, investing his spare time building miniature electronics components for the consumer market.  He decided to test his concept through an online fundraising campaign on Kickstarter.

He says the response from Kickstarter, "really proved that there’s potentially a business here, a market for this --  and that’s what gave me the confidence to go out on my own.”

Burns set out to raise $10,000.  His total take turned out to be $110,000, enough to move production out of his basement and onto the fifth floor of a former B.F.Goodrich factory at Akron’s Canal Place.  He demonstrates the machine he now uses to assemble his once hand-built TinyCircuits.

From hand-built to machine-made circuit boards

While it used to take Burns 8 hours to make a board, it now takes half a second for the machine to pick up a part smaller than a sesame seed and delicately place it on the blank circuit board.  When it’s finished another machine heats the boards to solder components in place.

The final product at Burns’ mini-factory is a mini-computer called an Arduino.  The Arduino was  designed by Italian engineering students back in 2006.  The open-source platform has since become the workhorse of the high-tech maker movement, providing  easy to use electronics that can turn nearly any object into a programmable robot.

Burns and TinyCircuits miniaturize the cell-phone sized Arduino board to the size of a quarter.  He customizes it with all the gadgets an electronics geek could want.

“It’s almost like a Lego where it just plugs together.  But then we also have things like GPS, Wi-Fi, Bluetooth, different sensors, gyros, accelerometers… so it’s really kind of electronic building blocks for a maker or hobbyist or even a design company to put something together very quickly.”

Arduinos, says Burns, are used by artists to create interactive installations, by scientists to track animals fitted with sensors, and by hobbyists who hack everything from remote control cars to coffee makers.


Drones flying off the shelves
Next door, another start-up has found another use for Arduinos.

Jeff Taylor is the founder of Event38.  Taylor and his crew build and sell, "small unmanned aircraft that come in the form of a helicopter or an airplane.”

In other words, drones.

His hexicopter,"is like a helicopter but instead of one big rotor, it has six small rotors and six small motors.”

We take it for a spin in the hallway, the old factory’s steam pipes pounding as the copter boots up.

Taylor’s hexicopters run around $1,500. It’s outfitted with a camera, and his main customers -- developers and farmers -- use them to survey properties.  His small crew builds them by hand and installs the electronics in a high-tech version of Santa’s workshop.


A new era in Akron manufacturing 
Back at TinyCircuits, Ken Burns and his five employees struggle to keep up with demand.

He says sales haven’t been an issue so far.  Rather, "it’s been getting the manufacturing under control and coming out with new products."  Burns has about eight new products coming out in the next month, "different sensors and add-ons that people have really been asking for.”

TinyCircuits will soon be selling its wares at MicroCenters stores across the country.

Burns has been filling up his credit cards building the business, but that's about to change.  He says the company is on target for December to get into the black, "which is pretty rare for a start-up."

Burns is proud that his boot-strap approach to electronics manufacturing is housed in old tire factory.  

“It’s kind of an interesting mix of Akron’s history with Akron’s future.”

In one corner of the cavernous factory, TinyCircuits has taken root, in the new age of innovation.

(Click image for larger view.)

Add Your Comment


E-mail: (not published, only used to contact you about your comment)


Page Options

Print this page

E-Mail this page / Send mp3

Share on Facebook

Support for Exploradio
provided by:

Stories with Recent Comments

New options in Ohio for secular wedding ceremonies
Hello Mike, I support this action. I was not previously aware of the difficulty couples may encounter in locating officials to serve in their non-religious mar...

Northeast Ohio prepares for the next refugees -- whoever they may be
What a better place to place refugees than in the Midwest cities that have a steady population decline. These refugees will bring much to the culture and the ec...

Charter reform bill includes controversial change for some teachers
I work for a former White Hat charter school; it was sold to another (for-profit) company this past summer and we were told that they would not pay into STRS/PE...

Bhutanese resettlement has had a big economic impact
Informative especially for nonmembers of North Hill. I appreciate the fact that you mention that the younger generation has an easier time than the elders but t...

Ottawa County Commissioner sworn in as new house member
Congratulations on your new appointment to the Ohio House. I'm certain you will do an outstanding job in your new role representing our district. When you have...

Holden Arboretum opens a new canopy walk and emergent tower
Visited the Holden Arboretum today to witness the incredible work you did constructing the tower and bridges.WOW! Very impressed. Knew the build had to be great...

Local club works to bring back the once-prevalent American elm
I would love to help! Where would I get some of the new Strain so I could plant them?

Four Geauga school districts consider consolidating on the Kent State campus
Berkshire was smart to merge with Ledgemont because it had shrinking enrollment and excess capacity at its high school. Now that Cardinal is dragging its feet ...

Ohio Rep. John Boccieri sworn into office and hopes to look for 'middle ground' with colleagues
Welcome back to the Statehouse, John. You are a terrific representative in the truest sense always representing the people's voice in teh district you serve. ...

Copyright © 2015 WKSU Public Radio, All Rights Reserved.

In Partnership With:

NPR PRI Kent State University

listen in windows media format listen in realplayer format Car Talk Hosts: Tom & Ray Magliozzi Fresh Air Host: Terry Gross A Service of Kent State University 89.7 WKSU | NPR.Classical.Other smart stuff. NPR Senior Correspondent: Noah Adams Living on Earth Host: Steve Curwood 89.7 WKSU | NPR.Classical.Other smart stuff. A Service of Kent State University